Winning Bizness Desk
Mumbai.FSSAI Bans Plastic Packaging For Pan Masala, Allows Paper, Tin, Glass Containers Under New Rules
Pan masala manufacturers will no longer be allowed to use plastic-based packaging after the Food Safety and Standards Authority of India (FSSAI) notified new packaging rules. Under the Food Safety and Standards Packaging Amendment Regulations, 2026, pan masala can now be sold only in plastic-free paper, paperboard, cellulose or other natural-material packaging, besides tin containers or glass jars. The rules came into force on August 10, following their publication in the Gazette.
FSSAI bans all forms of plastic packaging
The new regulations prohibit the use of plastic, polythene, PVC, polyester and synthetic polymers in pan masala packaging. The move is aimed at reducing packaging waste and protecting the environment, particularly from pouches that remain difficult to degrade for years. The decision has been taken under provisions of the Environment Protection Act, 1986, and the Plastic Waste Management Rules, 2016.
Companies must shift to eco-friendly materials
Manufacturers will have to completely redesign their existing packaging systems and move towards materials that do not contain plastic. FSSAI has permitted the use of:
- Plastic-free paper and paperboard
- Cellulose and other naturally available materials
- Tin containers
- Glass containers
The amendment also brings pan masala under a new entry in Schedule 4 of the Food Safety and Standards (Packaging) Regulations, 2018, which specifies packaging requirements and recommendations for food products.
No hidden plastic or aluminium layers allowed
FSSAI has made it clear that companies cannot circumvent the rules by using paper on the outside while retaining plastic or aluminium foil inside the pouch to prevent moisture. The packaging must be completely free of such material, both internally and externally. The notification relates specifically to packaging and does not impose any new ban on the sale of pan masala or gutkha as products.
Non-compliance may invite strict regulatory action
Companies continuing to use plastic, synthetic polymers or aluminium-layered packaging could face action under the Food Safety and Standards Act and the Plastic Waste Management Rules. Possible consequences include substantial fines, restrictions on production and even cancellation of licences.
The key implications are:
- Existing packaging systems will need immediate changes.
- Plastic and aluminium-layered pouches will not be permitted.
- Manufacturers must shift to approved plastic-free alternatives.
Prices could rise as packaging costs increase
The shift could also affect consumers because paper, tin and glass packaging is generally more expensive than plastic pouches. Companies may pass the higher packaging costs on to buyers, potentially pushing up pan masala prices. However, the notification itself does not announce any price increase. The new rules are already effective, meaning manufacturers are required to comply with the amended packaging standards immediately.
